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Mold component polishing process Product List

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High-precision inspection system that guarantees micron-level accuracy.

Proving the quality of "polishing" with numbers. Precise measurements without compromise.

Instead of relying solely on the intuition of craftsmen, we thoroughly manage and guarantee micron-level dimensional accuracy by utilizing advanced measuring equipment. At LSI, we are equipped with high-performance advanced facilities such as three-dimensional measuring machines, contour tracers, and image measuring machines. Products after polishing are rigorously inspected, and surface roughness, angles, and R shapes are all quantified to ensure quality. We deliver peace of mind to our customers by adding "guaranteed value" to "reliable technology." 【Quality Assurance & Total Support】 ■ Quality assurance through precise measurement ■ Consistent proposals from material selection to production *For a comprehensive list of inspection equipment and details on measuring accuracy, click here.

  • Company:LSI
  • Price:Other
  • Other molds
  • Mold component polishing process

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A flexible "hand polishing" system that accommodates complex shapes.

Verification by a 3D measuring machine. Providing the highest level of polish with both intuition and data!

The polishing of LSI is mostly done by skilled artisans, capable of handling complex shapes that machines would typically reject. Even for intricate shapes like shear punches and gears, we achieve the desired precision by utilizing grinding stones, buffs, and sometimes even bamboo or disposable chopsticks. While it does not require large-scale equipment, we have introduced advanced devices such as 3D measuring machines and contour tracers to ensure precision at the micrometer level. We provide high value-added processing that merges the artisan's intuition with advanced measurement data. *Details of our track record in handling complex shapes and our precise measurement system can be found in the documentation.

  • Company:LSI
  • Price:Other
  • 複雑形状にも対応する柔軟な「手磨き」体制_2.jpg
  • Processing Contract
  • Mold component polishing process

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[Case 3] Correlation between surface roughness and mold life: Achieving 130,000 shots

The ideal synergistic effect of "polishing" and coating.

We will explain the importance of how differences in surface roughness affect mold life based on comparative data. Compared to the untreated state with only coating (with a lifespan of 17,000 cycles), the one that was polished and then coated recorded an overwhelming lifespan of 130,000 cycles. By polishing the surface roughness to Rz0.32μm, we have successfully suppressed adhesive wear and seizure. Please check the data that supports the importance of "polishing." *Detailed materials on lifespan comparison data by surface roughness are currently being distributed.

  • Company:LSI
  • Price:Other
  • Other molds
  • Mold component polishing process

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Strengths of LSI Corporation: Component Sales

We also support the production of mold parts and the analysis and verification of prototypes! We are equipped with a variety of processing technologies.

LSI Corporation is a group of experts in surface treatment, including mold polishing and mirror finishing. Our company is characterized not only by our ability to polish surfaces but also by our diverse processing technologies. We also support the production of mold components and the analysis and verification of prototypes using our well-equipped facilities and equipment. Please feel free to contact us when you need our services. 【Features】 ■ Equipped with diverse processing technologies, not just surface polishing ■ Capable of producing mold components and analyzing and verifying prototypes using advanced facilities and equipment *For more details, please refer to the PDF document or feel free to contact us.

  • Company:LSI
  • Price:Other
  • Surface treatment contract service
  • Other molds
  • Processing Contract
  • Mold component polishing process

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[Case Study] The deadline is tight, and the existing partner companies cannot handle it.

We will introduce examples of selecting suitable processing locations by leveraging the network of cooperative manufacturers!

We would like to introduce a case where we solved a customer's issue of "tight deadlines that existing partner companies cannot handle." Our company offers a manufacturing system capable of short lead times and urgent responses, along with a one-stop solution utilizing numerous partner manufacturers. After implementation, rework significantly decreased, and delays in delivery became almost nonexistent. Additionally, we became capable of handling sudden projects, which reduced the burden on our internal teams. [Case Overview (Partial)] ■ Problem - Rework is causing delays in delivery and additional costs. - Variability in quality is increasing complaints and the burden of re-inspections. ■ Solution - Proposed changes in processing methods and alternative materials to shorten the process. - Established a system that allows for immediate response in case of defects, addressing issues through corrections rather than re-manufacturing. *For more details, please download the PDF or feel free to contact us.

  • Company:LSI
  • Price:Other
  • Contract manufacturing
  • Mold component polishing process

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[Case Study] The company we had been requesting processing from has gone out of business.

We will introduce a case where we proposed parts that matched the client's needs after multiple meetings.

We would like to introduce a case where we solved a customer's problem of "the company they had been requesting processing from has gone out of business." In response to issues such as other companies not matching the same quality and production costs, and the lack of drawings, we proposed to align quality and costs while creating drawings based on our design. By being able to handle items without drawings, we also received inquiries about parts from other departments that lacked drawings. 【Case Overview】 ■Problem - The company they had been requesting processing from has gone out of business. ■Proposed Solution - After multiple meetings, we proposed parts that matched the customer's needs. ■Results - We were able to handle items without drawings. *For more details, please download the PDF or feel free to contact us.

  • Company:LSI
  • Price:Other
  • Contract manufacturing
  • Mold component polishing process

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[Case Study] Production may stop due to damage to mold components.

Utilizing our network to the fullest for production! A case where damaged items were replaced without stopping production.

We would like to introduce a case where we resolved a customer's issue of "production being at risk of stopping due to the damage of mold components." By fully utilizing our network, we simultaneously produced a temporary solution using pre-hardened steel and the regular material. As a result, we were able to replace the damaged parts without halting production. 【Case Overview】 ■ Issue - Production was at risk of stopping due to damage to mold components. ■ Proposed Solution - Simultaneous production of a temporary solution using pre-hardened steel and the regular material. ■ Outcome - We were able to replace the damaged parts without stopping production. *For more details, please download the PDF or feel free to contact us.

  • Company:LSI
  • Price:Other
  • Contract manufacturing
  • Mold component polishing process

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